US Forged Rings Plans $700 Million Wind Tower and Forging Plants, Promising 100% USA-Made Towers

Delaware-based US Forged Rings (USFR) plans to invest $700 million in an offshore wind tower plant and a steel forging plant on the USA East Coast, and says its final products will be 100 percent made in the USA, offshorewind.biz reported on February 8, 2024.

The plan

• The tower plant would open in 2026 with capacity for 100 coated towers a year, expandable to 200.
• The forge would start commercial production by early 2027 and make flanges up to 40 feet across. USFR calls it the largest ring rolling plant in North America and Europe.
• Steel comes from partners Nucor and ingot caster Ellwood Quality Steels, with 77 percent recycled content.
• The two sites would create more than 500 full-time jobs. Final site selection was under way.

The company said making flanges in-house avoids delays and shipping huge parts from overseas. It also plans to supply other USA tower makers.

“These facilities will enable U.S. developers and OEMs to have predictable costs and a reliable supply of vital components.”

Giacomo Sozzi, President, USFR

FAQ

What will US Forged Rings build?

An offshore wind tower plant and a steel forge for large flanges, on the USA East Coast.

When will towers be made?

The first towers are expected in early 2026.

Where does the steel come from?

USA partners Nucor and Ellwood Quality Steels.